Manufacturing

Technology

Advanced Design and Product Development

Our award-winning, Algonquin-unique manufacturing processes are certified to automotive and internationally recognized quality standards.

Team

  • Industrial designers
  • Process engineers
  • Product engineers
  • Quality engineers
  • Program managers
  • Test engineers

Test Facilities

  • Extensive in-house product validation capability including:
    • Hot and cold temperature impact
    • Rough road durability
    • Environmental testing
    • Static and dynamic load testing
    • Vibration testing
    • Airbag deployment
    • Photometrics
    • Coating performance
    • Crash behaviour
    • Design for DIO/PIO installations
    • Finite element analysis and verification
  • ISO 17025 accredited

CAD Capabilities:

  • IDEAS/Unigraphics/NX2
  • Catia
  • ALIAS

On-Site Prototyping Shop:

  • Metal forming
  • Urethane (pour and foam)
  • Wood
  • Fibreglass
  • ABS FDM rapid prototyping

Product Development Process:

Advanced Product Quality Planning (APQP) includes:

  • Conceptual design using ALIAS
  • Mechanical design, CAD
  • Strength simulation through Finite Element Analysis (FEA)
  • Part prototyping
  • Failure Mode and Effect Analysis (FMEA)
  • Product validation, Design Verification Plan and Report (DVP&R)
  • Part fit-up
  • Design for Manufacturing/Assembly (DFM/DFA)
  • Process flow
  • Control plan
  • Pre-Production Approval Process (PPAP)